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https://www.rapidtpc.com/demo-products/p/carbon-fiber-collar-stay monthly 0.5 2025-02-12 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/57b1e182-4bdf-4854-9dba-dd660281caed/IMG_86171.jpg Demo Products & Merch - Carbon Fiber Collar Stays https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/adf6cecc-c9b0-49e9-a608-1d54f01e3a30/IMG_86191.jpg Demo Products & Merch - Carbon Fiber Collar Stays https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/89c32447-02a9-4a29-92c6-71e19028f5f7/IMG_85901.jpg Demo Products & Merch - Carbon Fiber Collar Stays https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/f21ab214-1f22-421d-b7a4-0a03db410803/IMG_86001.jpg Demo Products & Merch - Carbon Fiber Collar Stays https://www.rapidtpc.com/demo-products/p/coaster monthly 0.5 2025-02-11 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/c6392d78-97f8-4d35-bd07-46a13b33a604/IMG_85262unbranded.jpg Demo Products & Merch - Carbon Fiber Coaster https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/65c5cc62-40a6-494c-9713-75d22477d884/IMG_85242unbranded.jpg Demo Products & Merch - Carbon Fiber Coaster https://www.rapidtpc.com/demo-products/p/style-02-hxmaf-kte4j monthly 0.5 2025-02-11 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1675178318157-Q1RYM9NUCAQPGA3C6EAS/Screenshot+2023-01-31+at+10.14.10+AM.png Demo Products & Merch - Carbon Fiber Keychain https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1675178318133-B0XLEYAAD9SRJ2O2DOGK/Screenshot+2023-01-31+at+10.14.19+AM.png Demo Products & Merch - Carbon Fiber Keychain https://www.rapidtpc.com/success-stories daily 0.75 2025-02-12 https://www.rapidtpc.com/success-stories/lightest-shinguard monthly 0.5 2020-03-06 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1583452849209-UZLP783FSHHJQYQLZM8A/20140301_Trade-151_0124-copy.jpg SUCCESS STORIES - Lightest Shinguard - This section is under construction, but if you give us a ring we’d be happy to tell you the story! https://www.rapidtpc.com/success-stories/carbon-fiber monthly 0.5 2020-03-06 https://images.squarespace-cdn.com/content/v1/5c5a514d65019f01a2cb2be5/1562687066242-19BNSERJAE0SM6Z38Q9J/20140301_Trade-151_0124-copy.jpg SUCCESS STORIES - Carbon fiber: less cost than sheet metal? - under construction reach out if you’re curious, we’d be happy to tell you about it! https://www.rapidtpc.com/success-stories/reduce-part-weight-and-complexity monthly 0.5 2020-01-07 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576106511147-LEH26C2060CSHYP5E1AL/Screen%2BShot%2B2019-12-11%2Bat%2B1.45.35%2BPM.jpg SUCCESS STORIES - Reduce Weight and Complexity - Original Heavier than competition Prohibitively heavy High part count Complicated assembly https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576106569644-8G93WW4TNVPVNF8JXHMW/Screen%2BShot%2B2019-12-11%2Bat%2B1.45.05%2BPM.jpg SUCCESS STORIES - Reduce Weight and Complexity - Rapid TPC Lighter than competition 50% weight reduction 30% parts reduction Easy assembly https://www.rapidtpc.com/success-stories/sustainable-design monthly 0.5 2020-01-07 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576524560827-CAE3LKORIZOX9H8PFNNE/carbon+fiber+prototype+component SUCCESS STORIES - Sustainable Design - Prototyping Working with RapidTPC allowed Kerf Case to take advantage of both Rapid TPC’s knowledge of materials and automated production process. Utilizing Covestro’s Maezio ™ and KerfCase’s design, Rapid TPC applied their expertise with thermoplastic composites to suggest and iterate on fiber orientation and geometry changes to boost performance and reduce costs while keeping the original design concept intact. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576105787040-QEF18TRCO3OSECDKHW9F/molded+carbon+fiber+part SUCCESS STORIES - Sustainable Design - Form and Function The resulting molded Maezio ™ shell elevates the wireless charging coil with elegance, strength and beauty while simultaneously meeting geometry constraints for the electronics & aluminum base beneath a sustainable wood insert. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576524838585-DZM6YFANLCJ5NUTZ6RZ0/consumer+product+with+carbon+fiber+component SUCCESS STORIES - Sustainable Design - Sustainability & Thermoplastic Composites: At the end of the product life, thermoplastic composites can be reground and used in an injection molding process for chopped fiber composite materials, which aligns with KerfCase’s vision for sustainability. Questions about sustainability? Contact us! https://www.rapidtpc.com/success-stories/bike-brake-lever monthly 0.5 2020-08-19 https://www.rapidtpc.com/success-stories/scale-production monthly 0.5 2020-01-08 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576100995754-U0NA9HSOSX1SWK1SUIOK/carbon+fiber+consumer+product+prototype SUCCESS STORIES - Scale Production - The Story A design firm known for designing and marketing novel and successful consumer products was looking for a solution to the problem holding them back. A new consumer product they designed with carbon fiber had an issue. The demand was far outstripping the production rate (4 hrs per part) of the carbon fiber parts. With 13 tools cycling for a full year and specialized labor, they couldn’t deliver on 1/10th of what retailers were interested in ordering. Scaling production was not feasible: specialized labor, tooling, and long cure times made scaling impossible without a significant growth in unit cost. Read more on how Rapid TPC changed that equation, turning 4 hours into 45 seconds, and gaining economies of scale to meet demand. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576100867675-B5MTHS8U3GDXYQIZP7T7/image-asset.jpeg SUCCESS STORIES - Scale Production - Approach Rapid TPC worked with the design firm to select the right material that Rapid could source and make parts from. After ordering prototype tooling, samples were produced and verified on our equipment. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576855263838-47703XPNQAHT5HVZI4K3/Prototype+made+out+of+thermoplastic+composite SUCCESS STORIES - Scale Production - The Results Rapid TPC’s process and ability to scale production is enabling the design firm to open the gates on retail demand. With one tool, Rapid TPC is able to multiply the production capacity more than 10X what 13 tools and teams of specialized labor are able to do. This means production time is more than 100 times faster than making carbon by hand. https://www.rapidtpc.com/success-stories/art-to-part monthly 0.5 2019-12-30 https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576507020797-0BE22Q0RD30L9534UDT0/image.jpg SUCCESS STORIES - Art to Part: < 2 weeks https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576104347455-09LZ2RV1G9SG94DDHOWY/Drone+Prototype SUCCESS STORIES - Art to Part: < 2 weeks - The Solution: Quick-turn Rapid TPC quickly stepped up to the plate. They met with Aerial Sports League representatives, investigated to their needs, presented a proposal and made an agreement to deliver production samples before Maker Faire. In less than 2 weeks, Rapid TPC completed the design, chose an optimal composite material and stackup, designed the tool and outsourced its manufacture to an entrusted partner, produced the parts with their automated technology, trimmed the flash, drilled the holes and delivered ready for production samples to their customer, all in time for Maker Faire. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576707783612-BHE6YRTWNILQNTP5J85O/drone+carbon+fiber+prototype SUCCESS STORIES - Art to Part: < 2 weeks - Day 1-3: Design Following our agreement, the Lead Project Engineer's (LPE) design skills are deployed. He works closely with the ASL lead engineer to listen to his needs and optimize the design and aesthetic of the product. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576098402457-IJ0QQBENM997ZQAPN5WN/teamwork SUCCESS STORIES - Art to Part: < 2 weeks - Day 4: Materials and Stackup The LPE teams up with the Materials Specialist (MS) to pick an impact resistant composite material and design 3 to 5 composite stackups that would satisfy the part’s strength to weight requirements. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576098531555-C54POF2QV3TLCPUEHUSU/custom+trimmed+carbon+fiber SUCCESS STORIES - Art to Part: < 2 weeks - Day 5: Tooling The LPE and MS complete the design of the tool, receive an RFQ from an experienced machine shop, place an order and expedite the machining job. They also work on custom trimming jig designs, ensuring all features are well aligned. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576098757846-GAHSJ8PJ3V0CN0TUZM11/drone+carbon+fiber+prototype SUCCESS STORIES - Art to Part: < 2 weeks - Day 8: Molding The tool arrives and the composite stackups are ready for manufacturing. Rapid TPC utilizes an expansive database of forming recipes to tweak the optimal parameters for part quality. The first prototypes are produced. https://images.squarespace-cdn.com/content/v1/5de69b5f631c6c6aca05705d/1576098794895-JUT9O4CHRLGTAN5H8C82/trimmed+thermoplastic+composite+prototype SUCCESS STORIES - Art to Part: < 2 weeks - Day 10: Shipping The final production samples are trimmed and ready for shipment.